Nov. 30, 2015 11:57 AM

Opportunities lie beyond just traditional silage pile management.

This item has been supplied by a forage marketer and has not been edited, verified or endorsed by Hay & Forage Grower.

Feed shrink has become a hot topic as dairy and beef margins erode in the current agriculture industry setting. Using research estimates, forage shrink loss per year in harvested U.S. forages is 14%, which corresponds to approximately three billion dollars[1] of feed. Nevertheless, where there are challenges in farming, there is an opportunity. The industry looks to management practices to lessen this burden on the growers’ and producers’ bottom line. Forage preservation management factors are the best way to capture this opportunity, but accurately estimating shrink has proven difficult.

“Ensiling or fermenting forages is an art that many producers learned at a young age – with the aim of feeding out every ton harvested,” says Dr. John Goeser, nutrition, research and innovation director at Rock River Laboratory. Fermentation shrink starts in the field, with feed losses happening via physical losses such as leaf shatter and damage.

“However, many people forget that the metabolic process of fermentation also begins in the field,” says Goeser. “After legumes or grasses are cut, they continue to live and will utilize sugars until effectively preserved. Hay that has been rained on or hay that takes longer to dry or cure is extending the sugar breakdown period - which contributes to greater forage shrink.”

Goeser further explains that creating silage is no different than making hay in that the faster it is preserved, the better the chance of saving at least 1-3% forage shrink.

Deconstructing the art of fermentation
While quick forage turnaround in the field is important, the greatest shrink actually happens during ensiling and feed out. During ensiling (fermentation), oxygen is removed and bacteria produce acids from sugar, which ultimately lowers forage pH to the point that microbial activity ceases and preservation takes full affect.

“The lack of oxygen slows aerobic yeast from procreating while the low pH stops mold buildup,” says Goeser. He goes on to explain that a perfect fermentation would yield 100% energy conservation and no shrink would occur.

Unfortunately, as many have witnessed more than they’d like, imperfect fermentation, and shrink, happens when acetic acid or other compounds are produced instead of lactic acid. With acetic acid, sugars convert to acid but it is not as potent as lactic acid – requiring more of it to lower the pH to the level needed.

Goeser explains the science behind fermentation by outlining the chemical math behind fermentation shrink, with the equation appearing as:
1 Sugar (6 Carbons) -> 2 Acetic Acid (4 Carbons) + 2 CO2 (2 carbons: Gas lost as shrink)

“Much like boiling water is dismissed as vapor to nothing tangible, this sugar energy and feed value is converted to carbon dioxide (CO2) and then gone. Poof! But without any magic," describes Goeser. ”In this case, two carbons are lost out of the original six, which equates to 33% shrink!”

Where opportunities lie
Sound management centers on sound measures. A specific forage management goal for producers should be creating benchmarks, building goals from these, and improving through specific management agents every year and every cut. Goeser points out that new measures exist for fermentation shrink. “Following ensiling, forage dry matter losses can now be predicted through forage and fermentation parameters – opening more opportunities to enhance fermentation management and guide nutritionists and farm managers toward the right management tools to improve”

Goeser offers a few key opportunities and tips for nutritionists, growers and producers to hone their forage management and reach the goal mentioned, including utilizing this new shrink metric, in working to keep more feed in their silage storage:
Create a timeline for regular bench-marking
· This should include running an initial fermentation shrink analysis[2] at least 2-3 weeks after feed is ensiled.

2) Set benchmarks based on running a fermentation analysis
· Feed, and shrink, varies. Goeser says that measuring throughout the year will help all parties understand variation within the feed. “Just like forage nutritive analyses, assess feed shrink throughout the preservation and feed out process,” explains Goeser. “If the silage storage isn’t a stable system, more shrink can occur throughout the year.

3) Assess management practices based on how fermentation shrink within the pile, bunker, pit or silo changes throughout this season
· Producers and growers should discuss results with their nutritionist and agronomist, reviewing the fermentation changes through each silo feed out, to gather proper, specific management recommendations based on these results.
This new fermentation shrink prediction provides a shrink measurement, expressed as a percentage of the original DM that went into the silo. “While management changes have the greatest effect on lessening fermentation shrink, assessing how much feed on the farm is lost to fermentation shrink is an important first step,” stresses Goeser. ”Moreover, watching shrink variability through the year can help gauge where management tools are working or specific items can be improved to reduce the losses from next year’s forage harvest.”